Customization: | Available |
---|---|
Type: | Special Structure Bottle Blowing Machine |
Automatic Grade: | Automatic |
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2.Settings:
1).PLC display: Xinje
2).Pneumatic and valve parts: SMC,AIRTAC
3).Touch screen: Xinje
4).Servo motor:Xinje(Stepping, Stretching, Clamping,preform loading)
5).Relay::OMRON
6).Other electric parts are all world-famous brand
3.Machine Features:
1)Reasonable design, use three servo motors and full automatically control, save power and labor.
2)Feeding system carries the preforms by robot arms automatically.
3)Infrared oven heater adopts the quartz lamp to heat the PET tube.
4)Fully automatic process with low investment, high efficiency,quick and safe for operation, easy for maintenance.
5)We have perfect service after sales.
6)Adopting high quality components.
ITEMS | UNIT | E-ST750-2 | E-ST1500-2S | E-ST600-4S | E-ST1500-4S | E-ST600-6S | E-ST1500-6S | E-ST600-9S |
BOTTLE SPECIFICATION | ||||||||
Cavity No. | CAVITY | 2 | 2 | 4 | 4 | 6 | 6 | 9 |
Max.Bottle Volume | L | 0.75 | 1.5 | 0.6 | 1.5 | 0.6 | 1.5 | 0.6 |
Max.Neck Diameter | MM | 38 | 38 | 38 | 38 | 38 | 38 | 38 |
Max.Bottle Diameter | MM | 76 | 105 | 68 | 102 | 68 | 102 | 68 |
Max.Bottle Height | MM | 260 | 330 | 260 | 330 | 260 | 330 | 260 |
Max.Preform Height | MM | 100 | 140 | 100 | 140 | 100 | 140 | 100 |
Theoretical output/BPH | 2500 | 2000 | 5500 | 4000 | 8500 | 7000 | 12000 | |
CLAMPING | ||||||||
Clamping Force | KN | 180 | 200 | 400 | 480 | 560 | 650 | 720 |
Mold Stroke | MM | 82 | 135 | 90 | 125 | 90 | 125 | 90 |
Stretching Stroke | MM | 370 | 450 | 260 | 330 | 260 | 330 | 260 |
Bottom Stroke | MM | 50 | 50 | 50 | 50 | 50 | 50 | 50 |
Cavity Pitch | MM | 100 | 120 | 76.2 | 114.3 | 76.2 | 114.3 | 76.2 |
ELECTRICAL POWER | ||||||||
Number Of Lamp | PCS | 14 | 18 | 28 | 48 | 40 | 80 | 48 |
Max.Heating Power | KW | 28 | 36 | 56 | 92 | 64 | 96 | 144 |
Installed Power | KW | 30 | 38 | 58 | 98 | 69.5 | 100 | 180 |
Actual Power Consumption | KW | 12 | 15 | 19 | 25 | 32 | 40 | 60 |
Voltage/Frequency | V/HZ | 3P 380V±10%, 50HZ/3P 220V±10%, 60HZ | ||||||
AIR SYSTEM | ||||||||
Operating Pressure | Bar | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 |
LP Air Consumption | L/min | 1600 | 1600 | 1000 | 1000 | 2000 | 2000 | 2000 |
Blowing Pressure | Bar | ≤35 | ≤35 | ≤35 | ≤35 | ≤35 | ≤35 | ≤35 |
HP Air Consumption | L/min | 1600 | 2000 | 3200 | 4000 | 48000 | 6000 | 8000 |
MOLD COOLING WATER | ||||||||
Temperature Range | ºC | 10-20 | 10-20 | 10-20 | 10-20 | 10-20 | 10-20 | 10-20 |
Cooling Power | HP | 3 | 3 | 5 | 5 | 8 | 8 | 8 |
MACHINE | ||||||||
Machine Size | M | 2.0x1.5x2.0 | 2.0x1.8x2.2 | 4.0x1.8x2.1 | 4.8x2.0x2.2 | 4.8x2.0x2.1 | 5.8x2.2x2.2 | 6.28x2.25x1.9 |
Machine Weight | KG | 1800 | 2000 | 3500 | 4500 | 5500 | 6000 | 7500 |
Attention | The output is based on 500ml 18g In order to make the equipment more energy-saving, stable and high efficiency parameters will continue to be updated based on the actual product. | |||||||
Items | Brand |
air-break switch | MITSUBISHI |
relay | OMRON |
option switch | Schneider |
green directive button | Schneider |
emergency stop switch | Schneider |
normally open contact | Schneider |
normally closed contact | Schneider |
photoelectric switch | China |
Blowing Valve | Quanjia |
Action Valve | SMC |
travel switch | OMRON |
proximity switch | China |
photoelectric switch | China |
touch screen | MITSUBISHI |
PLC | MITSUBISHI |
Servo motor | Xinje |
Server driver | Xinje |
Planetary reducer | FASTON (Taiwan ) |
Rotary cylinder | SMC (Japan ) |
Clip catch cylinder | MINDMAN (Taiwan ) |
Electromagnetic valve | MINDMAN (Taiwan ) |
High pressure blowing valve | QUANJIA (Joint Venture) |
one-way throttle valve | KONGYOU (USA) |
Intermediate Relay | SCHNEIDER (France) |
Electricity power | MEANWELL (Taiwan ) |
Photoelectric Switch | OMRON (Japan ) |
Infrared Lamp | HAICHUANG (China Mainland) |
Auxiliary Equipment |
High Pressure Air Compressor (1set) | |
Model No. | 4.0/40 |
Air capacity | 4.0 m³/min |
Pressure | 4.0 Mpa |
Motor power | 48.5kw |
Voltage | 3phs,380V/50HZ |
Overall dimensions(with package) | 2200*1800*1950mm |
Weight (with package) | 1450kg |
High Pressure Air Tank( 1set) | |
Model | 1.0/40 |
Volume | 1000L |
Working pressure | 4.0Mpa |
Weight | 820kg |
Overall dimensions | 1200*1100*2300mm |
High Pressure Air Cooling Dryer (1set) | |
Model No. | 4.0/40 |
Refrigerant | R22 |
Air capacity | 4.0 Nm³/min |
Pressure | 4.0 Mpa |
Air inlet temperature | <=80ºC |
Compressor Power | 1.5HP |
Overall dimensions | 820*700*1000mm |
Weight | 125kg |
Air Cooled Chiller(1set) | |
Model No. | 5HP |
Temperature control range | 3ºC- 50ºC(adjusted) |
Refrigerant | R22 |
The total input power | 4.62kw |
Nominal cooling capacity | 13750 Kcal/h |
Voltage | 3phs,380V/50HZ |
Overall dimensions | 1300*860*1180mm |
Weight | 220kg |
Air Filters (3sets) | |
Model No. | 4.0/40 |
Air capacity | 4.0 m³/min |
Pressure | 4.0 Mpa |
Low Pressure Air Tank( 1set) | |
Model | 1.0/10 |
Volume | 1000L |
Working pressure | 1.0Mpa |
Weight | 238kg |
Overall dimensions | 900*900*2200mm |
1.The features of blowing machine:
The whole machine is designed according to the linear high-speed machine, and the equipment is lengthened to ensure high quality product and high output, which can be suitable for rapid prototyping of various bottles.2.Preform transfer system:
-Adopting the connecting rods structure.
-Advantages: Light weight, wear resistant. When the machine is running and running for many years,the rods length is always fixed. And the center distance won't be changed.( if chain type, long-term running, will elongated the center distance)3. Mold Clamping Unit:
-Using servo motor for clamp make sure the clamping machine more stable and high speed operation,strong clamping force, then the bottle joint line is very slim and beautiful.
-Using the auto dosing lubrication system, so that the lubricating points of the clamping equipment can get uniform lubricating,ensure the clamping force is durable and reliable.-The servo stretching system and servo clamping system have the advantages of uniform stretching speed,strong tensile strength and good product molding.
-It will only take 5 minutes to change the mold. Because the bottle blowing mold is with positioning function.4.Efficiency constant temperature oven:
-Each layer of lamp are separately controlled.
-Heater flexibility: The height and width of reflector and lamps in heating zone can be adjusted .Which can fit for different kinds of pet preform heating ,meanwhile. Automatic vent temperature device is equipped to keep the oven temperature steady.
-Preform self-rotation system,ensure every side of every preforms are heated evenly,which ensure quality of blown bottle.
-Neck cooling in oven: preform necks are cooled by recycling water and wind, which avoid neck deformation.-Using the most advanced high frequency ruby infrared lamps,increasing heating efficiency 30%-50%
5.Intelligent:
Adopting advanced human-computer interface to control the whole working procedures.with steady performance and easy for operation,maintenance.
6. Full automation:
Take-in preform, heat, blow ,take out bottle all are automatic.with the advantage of non-pollution, high efficiency.
7. Security:
Every mechanical action with safety self- lock device.When the process has problem .it will switch to secure state automatically.
8. Two ways of operating:
Automatic and manual.The safe and reliable unique valve position design makes the air path more clear.
9. Hygiene:
The bottle body is non-pollution.
10.Higher production capacity:
The rate of good finished bottle is up to 99.8%.
Taizhou Easy Star Machinery Co.,Ltd. is a professional manufacturer of blow molding machines,preforms and plastic molds in China. We can provide a full range of services, whether it is molds, production machines, complete production lines, E-star can give you the best solution.
E-star's main products are various types of blowing machines. Plastic molds and other series of products. The products have the advantages of high degree of automation and stable performance. And are well received by domestic and foreign customers. Among them. The full-electric blow molding machine has reached the international leading level, and the products are exported to Europe, America, the Middle East, Southeast Asia and other places. Even in harsh climates(cold or tropical),E-star blow molding machines can operate stably. We have pre-sales and after-sales service teams, so your machine can get the best guarantee.
With more than 20 years of development experience and a highly fexible production development team, we can discuss and customize requirements for each case to create a financial tool that meets your needs. Whether it is used in Beverages,Water, Edible oil,Daily necessities, Cosmetics,etc.,
E-star's blow molding machines can help you complete the production of PET bottles of various capacities.
Q:Where is your factory located?
A:Our factory,near Shanghai, located in Taizhou,China
Q:What is your trade term?
A:Normally FOB NINGBO, if customer country requires, also can accept L/C at sight.
Q:What is your payment term?
A:30% down payment against order confirmation, 70% balance payment prior shipment.
Q:Have blow machine 100% assembled well in stock?
A:No. All blow machine will be assembly produced according to your order.
Q:What is your delivery time?
A:Usually in 45-60days, depends on your projects.
Q:What about installing in customer factory?
A:After machine arrived at your factory, please prepare water, electric,air and preform, then we will arrange engineer to install machine and train your workers, the longest time to free install shall be in one week, you should afford engineer air tickets, food, hotel,transport.
Q:Guarantee time?
A:One and a half year guarantee, not man-made.