| Type: | Special Structure Bottle Blowing Machine |
|---|---|
| Automatic Grade: | Automatic |
| Warranty: | 1 Year |
| Max.Neck Diameter: | 80mm |
| Max.Bottle Volume: | 20L |
| Max.Bottle Diameter: | 280mm |
| Customization: |
|---|
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2. Settings
1). Servo motor:Xinje(Total have six servo motors:Double Clamping servo,Double stepping servo,One Stretching servo,One Preform Moving servo)
2). Motion controller: Xinje
3).Pneumatic and valve parts: Parker,AirTac,SMC
4).Touch screen: Xinje
5).Relay::OMRON
6).Other electric parts are all world-famous brand
| Items | Brand |
| air-break switch | MITSUBISHI |
| relay | OMRON |
| option switch | Schneider |
| green directive button | Schneider |
| emergency stop switch | Schneider |
| normally open contact | Schneider |
| normally closed contact | Schneider |
| photoelectric switch | China |
| blowing Valve | Quanjia |
| action Valve | SMC |
| travel switch | OMRON |
| proximity switch | China |
| photoelectric switch | China |
| touch screen | Xinje |
| PLC | Xinje |
| Servo motor | Xinje |
| ITEMS | UNIT | E-ST3L-2S | E-ST3L-4S | E-ST5L-S | E-ST5L-2S | E-ST5L-4S | E-ST10L-S | E-ST10L-2S | E-ST20L-S | E-ST20L-2S |
| BOTTLE SPECIFICATION | ||||||||||
| Cavity No. | CAVITY | 2 | 4 | 1 | 2 | 2 | 2 | 2 | 1 | 1 |
| Max.Bottle Volume | L | 3 | 3 | 5 | 5 | 5 | 10 | 10 | 20 | 20 |
| Max.Neck Diameter | MM | 45 | 45 | 48 | 48 | 48 | 55 | 55 | 80 | 80 |
| Max.Bottle Diameter | MM | 140 | 140 | 180 | 180 | 180 | 220 | 220 | 280 | 280 |
| Max.Bottle Height | MM | 330 | 330 | 350 | 350 | 350 | 420 | 420 | 460 | 460 |
| Max.Preform Height | MM | 155 | 155 | 200 | 200 | 200 | 220 | 220 | 240 | 240 |
| Theoretical output/BPH | 1800 | 3600 | 600 | 1300 | 2500 | 600 | 1200 | 550 | 1100 | |
| CLAMPING | ||||||||||
| Clamping Force | KN | 280 | 660 | 300 | 650 | 650 | 800 | 800 | 800 | 800 |
| Mold Stroke | MM | 160 | 180 | 200 | 220 | 220 | 260 | 260 | 320 | 320 |
| Stretching Stroke | MM | 350 | 350 | 350 | 350 | 350 | 450 | 450 | 460 | 460 |
| Bottom Stroke | MM | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 65 | 65 |
| Cavity Pitch | MM | 152.4 | 152.4 | 100 | 101.6 | 101.6 | 100 | 101.6 | 120 | 101.6 |
| ELECTRICAL POWER | ||||||||||
| Number Of Lamp | PCS | 32 | 40 | 30 | 36 | 72 | 30 | 40 | 56 | 56 |
| Max.Heating Power | KW | 58 | 110 | 56 | 90 | 200 | 65 | 100 | 84 | 112 |
| Installed Power | KW | 68 | 120 | 65 | 100 | 220 | 70 | 110 | 93 | 125 |
| Actual Power Consumption | KW | 30 | 55 | 25 | 32 | 50 | 28 | 38 | 36 | 55 |
| /Voltage/Frequency | V/HZ | 3P 380V±10%, 50HZ/3P 220V±10%, 60HZ | ||||||||
| AIR SYSTEM | ||||||||||
| Operating Pressure | Bar | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 |
| LP Air Consumption | L/min | 2000 | 2000 | 2000 | 2000 | 2000 | 1600 | 2000 | 1600 | 2000 |
| Blowing Pressure | Bar | ≤35 | ≤35 | ≤35 | ≤35 | ≤35 | ≤35 | ≤35 | ≤35 | ≤35 |
| HP Air Consumption | L/min | 2400 | 4800 | 2000 | 4000 | 6000 | 3200 | 6000 | 6000 | 12000 |
| MOLD COOLING WATER | ||||||||||
| Temperature Range | ºC | 10-20 | 10-20 | 10-20 | 10-20 | 10-20 | 10-20 | 10-20 | 10-20 | 10-20 |
| Cooling Power | HP | 3 | 5 | 5 | 5 | 5x2 | 5 | 5 | 5 | 8 |
| MACHINE | ||||||||||
| Machine Size | M | 3.2x21.9x1.98 | 4.4x2.1x1.9 | 4.4x1.7x1.9 | 4.7x2.1x1.9 | 5.2x2.1x2.2 | 3.8x1.7x2.1 | 4.7x2.1x2.1 | 4.4x1.9x2.2 | 4.8x2.0x2.2 |
| Machine Weight | KG | 3000 | 5000 | 3500 | 4500 | 5500 | 4000 | 5000 | 4500 | 6500 |
| PS | Above parameters are for your reference The actual output is determined by the bottle shape design and the weight and quality of the preform. All equipment with a capacity of 5L to 20L above adopts a centralized heating structure and waste gas recovery function. In order to make the equipment more stable, the parameters of high efficiency and energy saving will be updated continuously, subject to actual products. | |||||||||
1.The features of blowing machine
2.Preform transfer system
The manipulator in contact with the bottle adopts food-grade aluminum alloy plus oxidation treatment to avoid pollution.
3. Mold Clamping Unit
3.1 Using double servo motor for clamp make sure the clamping machine more stable and high speed operation,strong clamping force, then the bottle joint line is very slim and beautiful.
3.3 The servo stretching system and servo clamping system have the advantages of uniform stretching speed,strong tensile strength and good product molding.
3.4 It will only take 15 minutes to change the mold. Because the bottle blowing mold is with positioning function.
4.Efficiency constant temperature oven
4.1 Each layer of lamp are separately controlled.
4.2 Heater flexibility: The height and width of reflector and lamps in heating zone can be adjusted .Which can fit for different kinds of pet preform heating ,meanwhile. Automatic vent temperature device is equipped to keep the oven temperature steady.
4.3 Preform self-rotation system,ensure every side of every preforms are heated evenly,which ensure quality of blown bottle.
5.It adopts high-pressure exhaust recovery system to reduce air energy consumption.
6.Intelligent: Adopting advanced human-computer interface to control the whole working procedures, with steady performance and easy for operation, maintenance;
7. Full automation: Take-in preform, heat, blow, take out bottle all are automatic, with the advantage of non-pollution, high efficiency.
8. Security: Every mechanical action with safety self- lock device. When the process has problem, it will switch to secure state automatically.
9.Two ways of operating: Automatic and manual. The safe and reliable unique valve position design makes the air path more clear.
10.Hygiene: The bottle body is non-pollution.
11.Higher production capacity: The rate of good finished bottle is up to 99.8%
| High pressure air compressor (1set) | ||
| Model No. | 4.0/40 |
|
| Air capacity | 4.0 m³/min | |
| Pressure | 4.0 Mpa | |
| Motor power | 48.5kw | |
| Voltage | 3phs,380V/50HZ | |
| Overall dimensions(with package) | 2200*1800*1950mm | |
| Weight (with package) | 1450kg | |
| High pressure air compressor (1set) | ||
| Model No. | 6.0/40 |
|
| Air capacity | 6.0 m³/min | |
| Pressure | 4.0 Mpa | |
| Motor power | 67kw | |
| Voltage | 3phs,380V/50HZ | |
| Overall dimensions(with package) | 2500*2150*1950mm | |
| Weight (with package) | 1650kg | |
| High pressure air tank( 2sets) | ||
| Model | 1.0/40 | |
| Volume | 1000L | |
| Working pressure | 4.0Mpa | |
| weight | 820kg | |
| Overall dimensions | 1200*1100*2300mm | |
| High pressure air cooling dryer (1set) | ||
| Model No. | 10.0/40 | |
| Refrigerant | R22 | |
| Air capacity | 10.0 Nm³/min | |
| Pressure | 4.0 Mpa | |
| Air inlet temperature | <=80ºC | |
| Compressor Power | 3.0HP | |
| Overall dimensions | 1100*740*1300mm | |
| Weight | 215kg | |
| Air Cooled Chiller(1set) | ||
| Model No. | 8HP | |
| Temperature control range | 3ºC- 50ºC(adjusted) | |
| Refrigerant | R22 | |
| The total input power | 8.32kw | |
| Nominal cooling capacity | 22940Kcal/h | |
| Voltage | 3phs,380V/50HZ | |
| Overall dimensions | 1450*960*1200mm | |
| Weight | 355kg | |
| Air Filters(T+A+H )(3sets) | ||
| Model No. | 10.0/40 | |
| Air capacity | 10.0 m³/min | |
| Pressure | 4.0 Mpa | |
| Low pressure air tank( 1set) | ||
| Model | 1.0/10 | |
| Volume | 1000L | |
| Working pressure | 1.0Mpa | |
| weight | 238kg | |
| Overall dimensions | 900*900*2200mm | |
Taizhou Easy Star Machinery Co.,Ltd. is a professional manufacturer of blow molding machines,preforms and plastic molds in China. We can provide a full range of services, whether it is molds, production machines, complete production lines, E-star can give you the best solution.
E-star's main products are various types of blowing machines. Plastic molds and other series of products. The products have the advantages of high degree of automation and stable performance. And are well received by domestic and foreign customers. Among them. The full-electric blow molding machine has reached the international leading level, and the products are exported to Europe, America, the Middle East, Southeast Asia and other places. Even in harsh climates(cold or tropical),E-star blow molding machines can operate stably. We have pre-sales and after-sales service teams, so your machine can get the best guarantee.
With more than 20 years of development experience and a highly fexible production development team, we can discuss and customize requirements for each case to create a financial tool that meets your needs. Whether it is used in Beverages,Water, Edible oil,Daily necessities, Cosmetics,etc.,
E-star's blow molding machines can help you complete the production of PET bottles of various capacities.
Q:Where is your factory located?
A:Our factory,near Shanghai, located in Taizhou,China
Q:What is your trade term?
A:Normally FOB NINGBO, if customer country requires, also can accept L/C at sight.
Q:What is your payment term?
A:30% down payment against order confirmation, 70% balance payment prior shipment.
Q:Have blow machine 100% assembled well in stock?
A:No. All blow machine will be assembly produced according to your order.
Q:What is your delivery time?
A:Usually in 45-60days, depends on your projects.
Q:What about installing in customer factory?
A:After machine arrived at your factory, please prepare water, electric,air and preform, then we will arrange engineer to install machine and train your workers, the longest time to free install shall be in one week, you should afford engineer air tickets, food, hotel,transport.
Q:Guarantee time?
A:One and a half year guarantee, not man-made.
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